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Asphalt Crack Repair Tips, Equipment & Products

Asphalt cracks are unsightly and can get expensive to repair if left for too long. That's why it's best to repair cracks as soon as they form. If you are looking to repair the asphalt at your home or business, Asphalt Kingdom has the equipment and advice you need to do the job right yourself!

The Benefits of Asphalt Crack Repair

asphalt crack sealWater is one of the worst things for asphalt cracks—once under the asphalt surface, it can erode the foundation or freeze (which causes heaving). Cracks can accumulate debris, dirt, and can start to grow weeds. Fixing cracks before they become potholes is the smartest thing to do—it also saves you money by extending the life of your asphalt.

When Should You Repair?

Do you have asphalt blacktop that is starting to crack? If you do, you're certainly not alone. Asphalt deterioration often becomes quickly evident after a period of icy or snowy weather when thawing can cause blacktop pavement to crack, crumble and decay. This is especially true for asphalt that isn't properly sealcoated.

The key to maintaining asphalt blacktop is filling cracks as soon as you see them. Putting off repair work will only lead to more damage and possibly even the need for costly asphalt replacement.

Why Do Cracks Form?

There are many different situations that require crack repair or crackfilling. In many situations, cracks can be caused by a poor foundation, by not having a thick enough layer of asphalt, or having a layer of asphalt that is too thick. Sometimes when the asphalt is originally installed the asphalt mix is not blended properly. Earth movement, extremely heavy vehicles, roots from trees, and the freeze-thaw cycle every year are also factors in creating asphalt cracks.

It is extremely important to repair any cracks that arise and maintain an ongoing asphalt crack repair maintenance program every year. If you do not repair the cracks, water will enter into the asphalt's foundation, which will begin to erode. This results in potholes and depressions, which will lead to extensive damage and costly repairs.

Weeds can also grow in cracks; their roots causing even more damage.

Preparing for Crack Filling Asphalt

A contractor using the AK2800 Jet This is the most time-consuming and most important part of the job, but it's also easy for any DIY'er. To get the longest-lasting repair, the crack seal needs a clean and solid area to stick to. Any debris or weeds that are left in the crack will degrade your crack repair job.

A pro would use specialized crack filling equipment like a heat lance, but you can get the work done with simple tools you likely have in your tool box.

Before starting your crack repair, check the weather to make sure there is no rain for several days and the temperature is over 60° F. This allows the crack fill to cure properly, which is a crucial step that will prolong the life of the asphalt and prevent the damage from spreading.

Remove Any Debris

If you have weeds or grass growing in your asphalt cracks, pull them out all the way down to the roots. If you can't pull the roots out, you can use a bit of vinegar to kill them.

Use a chisel or screwdriver to scrape out any loose rocks, debris, or leftover vegetation from the cracks. Then use a wire brush or hard-bristled broom to sweep out any dust; you can also use a gas blower to speed things up.

Make Sure Surface is Dry

The success of a crack repair job depends on having a dry, solid area. That means you can't just use a pressure washer, as the water will take too long to dry. If you do use a pressure washer, an air compressor or even a hair dryer could be useful to dry the area thoroughly.

Determine the Size of Your Cracks

While you're cleaning the cracks, make a note of how wide and deep the fissures are. Basically, you want to divide the pavement cracks into two groups: shallow cracks and larger ruptures. This is important because they are repaired in different ways. Don't stop looking at the obvious; keep an eye out for surface spidering damage on the pavement. That's a sign of a dry brittle surface, telling you it's time to apply a seal coat.

Shallow cracks are cracks that are about a half inch deep or less. With shallow asphalt cracks, you don't need to get a ruler out to measure the depth. If you check your asphalt frequently and you have just noticed some cracking, the depth is likely to be shallow.

Deep cracks are over a half inch deep. With deep cracks, you should fill it with sand until it reaches a half inch depth.

Pro Tip: If the depth of the crack is more than 2 inches, top up with coarse gravel (not pea gravel because it rolls) and tamp down firmly.

The width of the crack is another consideration. For cracks that are ¼ - ½" wide, you should use liquid crackfiller; wider cracks should use hot pour rubberized crackfiller.

The main purpose of using these fillers is to prevent more serious damage. Depending on the weather, cracks can become deeper and wider in a short period of time. Eventually, the damage can become too much to repair.

Begin Your Crack Repairs

Filling Cracks Under 1/2 Inch Wide

Asphalt Crack RepairCrack filling asphalt cracks this small is easy. Cold pour crack filler is easy to apply and is perfect for homeowners.

You can use a caulking gun as your crack filling equipment (or simply pour a little bit at a time on your crack) and a U shaped squeegee. Simply apply and fill the entire crack, then squeegee and allow the crack seal to dry.

This type of crackfiller is NOT recommended for large cracks. Cold crackfiller has a tendency to sink into the wider cracks and sometimes pour right through to the foundation, preventing it from ever being filled. Though the crackfiller is still sealing the crack, aesthetically it looks as though it has sunk deep into the crack.

Filling Cracks Over 1/2 Inch Wide

This type of repair is more challenging, simply because it needs rubberized hot pour crack filler. If you're a homeowner, you'll need to hire a pro who has proper crack filling equipment to heat and apply, or you'll need to invest in the tools to do it yourself. Once the hot pour is melted, crack filling asphalt is easy. Apply, making sure to fill all the crevices and corners. Slightly overfill, and tamp down firmly with an oiled piece of plywood and your vehicle. Allow the crack seal to cure and dry.

Note: Hot pour is best for damage that is 2 inches wide or less; any larger and you have a pothole that needs an asphalt patch.

Pro Tip: When you have a high ridge on your hot crack fill use your torch to blend the edges for a better look. Don’t go overboard with the heat just use a low flame to glaze the edges down.

Use coarse sand to prefill the cracks so the crackfill will fill it in one pass, if you don’t you will end up having to go over it many times for deep cracks to fill it correctly. When you price your jobs break out the crack fill and make it optional so the Sealing job is in line with your competitors who may not have priced it in their quotes. This also protects you from the client saying they thought your quote included crackfill.

Good sealing !

Submitted by Todd Phillips

Watch our video to see how easy it is to fill cracks with our AK10 and hot crack filler:

start your own asphalt crack repair business

Before you start your hot pour repair job, calculate exactly how much you'll need with our easy to use crackfill calculator:

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Tips for Pros

Top with Sand

Sandliner Pro Back Pack

Finally, top the repaired line with sand. You can apply sand by hand or use a sand dispenser like our Sandliner Pro.

Why use sand? It makes the crack filler ready for walking on much earlier than if you don't put sand on it. On hot summer days, the rubber filler won't become too sticky if it has sand on it. Sand on top of your crack repair adds durability to the surface of the crack fill, making it more resistant to wear and tear. It also helps to create a bond between sealcoating or asphalt sealer and the asphalt surface, so the crack filler doesn't repel the sealer.

Let the Repair Cure

Now that the crackfiller is in, let your repairs cure for 24 to 48 hours.

If you have any potholes, now is the time to repair those too. It’s a lot easier to fill them now than it used to be. We’re pleased to offer our new Asphalt Kingdom Cold Asphalt Patch that is so easy to use and apply that the owner of the company actually fills potholes while wearing a suit! This rapid-setting cold patch works in any season, and takes just three easy steps from start to finish.

Once that is done, you can sealcoat the asphalt to lock your crack repair under a protective layer.

asphalt driveway repair

Wondering what steps you need to take to do asphalt driveway repair yourself? It's easy as can be! Follow our quick guide at the link and you'll be ready to seal up your driveway before temperatures start to drop.

Asphalt Driveway Repair Guide »

Sealcoating and Parking Lot Striping

Timing

If you're working on a property that requires line striping to mark the parking areas, the sealcoating will have just covered all those lines. Wait for 12 to 24 hours for water based paint, and 48 to 72 hours for oil based, before starting with the painting of parking lot lines.

What's with the time window? If you're confused about why the timing isn't precise, sunshine has a dramatic effect on how fast your asphalt treatments will cure.

With care and timing, you'll know when to start the pavement sealcoating after the crack and pothole repair, and how long to wait before starting the parking lot striping. Remember that in pavement repair, timing is everything for professional-looking, long-lasting results.

Sealcoating

Airport grade coal tar sealerSealcoating should be regularly applied every two to three years. For best results, use only a professional-grade coal tar sealer that provides optimal rejuvenation and protection. Asphalt Kingdom’s sealer is perfect for the weekend “do-it-yourselfer” because it is extremely fast-drying and easy to use. A five gallon drum of our sealer will cover up to 300 square feet of asphalt. This essential blacktop resurfacing product can be applied with a sealer brush, squeegee, or one of our spray systems.

Larger quantities — such as the 55-gallon drum and 275-gallon tote — are better suited for parking lots, airports, and other large areas of asphalt. Our supply calculator will let you know exactly how much product you need.

Line Striping

If you have a parking lot, then you need parking lines. After crack repair and sealcoating, your parking lot's lines will be under a layer or two of black sealer. You need to refresh your lines with new paint. A small parking lot can benefit from a small linestriper that uses aerosol cans, while larger parking lots can get super sharp parking lines from a Titan PowrLiner. Our free property owner course teaches you everything about maintaining parking lots.

Make a Crack Repair Business or Add to Your Business

Sealcoating Business Package

Whether you're a professional sealcoat company, a property or estate owner, landscape firm, chimney sweep,or other profession that could benefit from adding a new service to your business to increase profits, consider filling asphalt cracks for your customers.

Having both crackfilling and asphalt sealing available from one contractor means less hassle for your customers; they'll be more likely to do business with a company that makes it easy for them to get everything they need done at once. In the long term, it saves them time and money - and we're all looking to save both of those!



Get Help You Can Trust

Asphalt Kingdom is not new to asphalt crack repair! We've worked with thousands of clients including International Airports, Armed Forces, School Districts, Hotels, Restaurants, Contractors and so many more that needed help with their asphalt crack repair. Trust us, we can help with your unique situation.

You're definitely in the right place if you're looking for advice (1-866-399-5562) regarding asphalt crack repair. Whether you're looking for crack repair equipment or asphalt crackfiller we will guide you down a path so that you get your job done the right way and that it also matches your budget.

And remember to take advantage of our free online courses on Home Asphalt Repair & Commercial Property Asphalt Repair.


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